HVAC Refrigerants: What’s Changing and How It Affects Your Business

24 Feb

The HVAC industry is undergoing a major shift, and if you’re a contractor, installer, or business owner, you must stay ahead of the latest EPA refrigerant regulations to remain compliant and profitable. HVAC refrigerants have been a crucial part of heating, ventilation, and air conditioning systems for decades, but new policies are phasing out older, high-GWP (Global Warming Potential) refrigerants like R-410A and R-22 in favor of low-GWP alternatives that are more eco-friendly and energy-efficient.

This transition isn’t just a policy change, it's a business transformation that will impact equipment costs, HVAC installations, service operations, and customer education, forcing HVAC businesses to adapt quickly to avoid potential penalties. If you’re offering HVAC SEO Services in Houston, your business must also keep up with new sustainability trends, ensuring you market compliant, energy-efficient HVAC solutions to your customers. Partnering with the best HVAC SEO agency can help you increase your online visibility, attract local HVAC leads, and establish your business as a trusted authority in the rapidly evolving HVAC market. An experienced HVAC SEO company will optimize your website, content, and local search presence, ensuring that your business ranks #1 on Google for HVAC services, eco-friendly installations, and new refrigerant transitions.

Why Is This Change Happening?

For years, the HVAC industry has relied on high-GWP refrigerants, but these chemicals have been linked to ozone depletion and climate change. To combat this, global and federal agencies, including the EPA, have introduced strict refrigerant regulations under the AIM Act (American Innovation and Manufacturing Act of 2020). This act aims to reduce HFC refrigerant use by 85% by 2036, making it one of the most significant shifts in HVAC refrigerants in history.

The Major Refrigerant Phasedown Timeline

Year

Key Regulatory Change

2020

R-22 phased out completely (only recycled or recovered R-22 allowed).

2024

30% reduction in R-410A supply begins under the AIM Act.

2025

Ban on new HVAC systems using R-410A and other high-GWP refrigerants.

2026-2030

Stricter restrictions on HFC refrigerants; natural refrigerants gain traction.

2036

85% reduction in HFC refrigerants (compared to 2022 levels).

As an HVAC business owner, you need to be aware of which refrigerants are being phased out, what alternatives are available, and how this affects your bottom line. Upgrading to new refrigerants means investing in modern, energy-efficient equipment, training your team on EPA refrigerant regulations, and ensuring your customers understand the benefits of this transition.

What This Means for HVAC Businesses

  • Increased costs for high-GWP refrigerants like R-410A as their supply dwindles.

  • Growing demand for technicians trained in new refrigerants like R-32, R-454B, and natural alternatives.

  • Opportunities for HVAC SEO Agencies in Austin to market green HVAC solutions.

  • Strict compliance with EPA refrigerant regulations is required to avoid penalties.

This blog will guide you through everything you need to know about the future of HVAC refrigerants, the business impact, and how to stay ahead of the competition in this rapidly changing industry.

2. Why Are HVAC Refrigerant Regulations Changing?

A. The Environmental Impact of High-GWP Refrigerants

Refrigerants play a critical role in HVAC systems, but not all are created equal. High-GWP refrigerants like R-22 and R-410A have been widely used but contribute significantly to global warming. To understand why the EPA refrigerant regulations are tightening, it’s essential to examine the environmental impact of these substances.

What is Global Warming Potential (GWP)?

Global Warming Potential (GWP) is a measure of how much heat a greenhouse gas traps in the atmosphere over a specific period compared to carbon dioxide (CO₂). The higher the GWP, the more harmful the refrigerant is to the environment.

Refrigerant

Type

GWP (100-year scale)

Ozone Depletion Potential (ODP)

EPA Status

R-22 (Freon)

HCFC

1,810

0.05

Phased Out

R-410A (Puron)

HFC

2,088

0

Phasing Down

R-32

HFO

675

0

Acceptable Alternative

R-454B

HFO

466

0

New Generation

R-290 (Propane)

Natural

3

0

Eco-Friendly Option

R-744 (CO₂)

Natural

1

0

Sustainable Choice

B. The Role of Regulatory Bodies in Enforcing Change

To combat the environmental impact of high-GWP refrigerants, global and federal agencies have stepped in with new regulations and mandates.

1. The AIM Act & U.S. Commitment to Reducing HFCs

The American Innovation and Manufacturing (AIM) Act was signed into law in 2020 to phase down HFC refrigerants over the next 15 years. This legislation directly affects HVAC refrigerants by:

  • Reducing HFC production and consumption by 85% by 2036.

  • Encouraging adoption of low-GWP alternatives.

  • Regulating technician training and certification for handling new refrigerants.

2. The Kigali Amendment & Its Global Influence

The Kigali Amendment, an international agreement under the Montreal Protocol, mandates a gradual reduction in HFC use across more than 140 countries, including the U.S. By aligning with this amendment, the EPA refrigerant regulations aim to reduce HVAC emissions and encourage sustainable alternatives.

3. State-Level Regulations Accelerating the Change

Some U.S. states have introduced even stricter regulations than the EPA refrigerant regulations:

  • California's CARB Regulations: Bans on high-GWP refrigerants in new HVAC equipment by 2025.

  • Washington & New York: Aggressive timelines for phasing out HFCs in commercial and residential systems.

C. The Economic Benefits of New Refrigerants

The shift to low-GWP refrigerants doesn’t just benefit the environment—it’s also good for business.

  • Energy-Efficient HVAC systems using R-32 and R-454B reduce electricity bills by 15-25%.

  • Tax incentives & rebates for businesses that adopt low-GWP refrigerants.

  • Lower maintenance costs as next-gen refrigerants are more efficient and less corrosive.

Graph: HFC Phasedown & Global GWP Reduction Goals

Year

HFC Emissions (Million Metric Tons CO₂-eq)

2010

1,200

2020

1,000

2024

800

2030

500

2036

200


(A graphical representation of the refrigerant phasedown timeline and its impact on GWP reduction.)

3. What Refrigerants Are Being Phased Out in 2024 and Beyond?

The HVAC industry is facing a significant shift in refrigerant usage due to EPA refrigerant regulations. Businesses that rely on older refrigerants must prepare for upcoming restrictions and price surges. The phasedown of high-GWP HVAC refrigerants like R-410A, R-22, and R-404A will impact availability, cost, and system efficiency.

This section covers which HVAC refrigerants are being phased out, their impact on businesses, and the best low-GWP alternatives.

A. Major Refrigerants Facing a Phaseout

The EPA refrigerant regulations have outlined specific timelines for phasing out high-GWP refrigerants. HVAC businesses must stay informed to avoid non-compliance and costly last-minute transitions.

1. R-22 (Freon) – Already Phased Out

  • Status: Completely phased out since January 1, 2020.

  • Impact: Only recycled or recovered R-22 can be used for existing systems, making it expensive.

  • Replacement Options: R-32, R-454B, and R-290 (Propane).

2. R-410A (Puron) – Phasing Down by 2025

  • Status: Production and import will be heavily restricted from 2024, leading to higher costs.

  • Impact: New HVAC units will need to transition to low-GWP refrigerants.

  • Replacement Options: R-32 and R-454B are leading choices.

3. R-404A & R-507 – Phasing Out by 2026

  • Status: These refrigerants have an extremely high GWP (~3,922 for R-404A), making them a primary target for phaseout.

  • Impact: Used mainly in commercial refrigeration, leading to higher operational costs for businesses still relying on them.

  • Replacement Options: R-448A, R-449A, and R-452A.

B. Impact of Refrigerant Phaseouts on HVAC Businesses

As these refrigerants become scarcer, HVAC companies must adjust their strategies. The cost of maintaining older systems will rise, pushing businesses to adopt newer, compliant refrigerants.

Refrigerant

GWP

Phaseout Year

Cost Impact on HVAC Businesses

R-22

1,810

Phased out in 2020

R-22 price increased by 300% in 5 years

R-410A

2,088

Phasing down from 2024

Expected 30-50% price surge by 2025

R-404A

3,922

Phased out by 2026

High-cost impact on refrigeration businesses

R-507

3,985

Phased out by 2026

Businesses must shift to alternatives like R-448A

4. The New Generation of HVAC Refrigerants: What’s Replacing R-22 & R-410A?

GWP Comparison of Old vs. New Refrigerants

Refrigerant

Type

GWP (100-year scale)

R-22 (Old)

HCFC

1,810

R-410A (Old)

HFC

2,088

R-404A (Old)

HFC

3,922

R-32 (New)

HFO

675

R-454B (New)

HFO

466

R-290 (New)

Natural

3

R-744 (CO₂) (New)

Natural

1

With EPA refrigerant regulations phasing out high-GWP HVAC refrigerants, the industry is shifting towards low-GWP and environmentally friendly options. These new-generation refrigerants are designed to be more energy-efficient, sustainable, and cost-effective.

A. Hydrofluoroolefins (HFOs): The Future of HVAC Refrigerants

HFO refrigerants are the preferred alternatives due to their lower GWP, zero ozone depletion, and energy efficiency.

1. R-32 – A Popular Alternative to R-410A

  • GWP: 675 (vs. 2,088 for R-410A).

  • Efficiency: Higher energy efficiency than R-410A, leading to lower electricity costs.

  • Flammability: Mildly flammable (A2L rating)—requires proper handling and training.

  • Usage: Already adopted in many HVAC systems worldwide.

2. R-454B – The Next-Gen R-410A Replacement

  • GWP: 466 (almost 80% lower than R-410A).

  • Flammability: Lower flammability than R-32 (still rated A2L).

  • Energy Efficiency: Comparable or better than R-410A.

  • Adoption: Expected to dominate the HVAC market by 2025.

B. Natural Refrigerants: A Greener Alternative

Natural refrigerants like CO₂ (R-744), Propane (R-290), and Ammonia (R-717) are gaining popularity due to their ultra-low GWP and long-term sustainability.

Refrigerant

GWP

Flammability

Efficiency

Usage in HVAC

R-290 (Propane)

3

High (A3)

High

Residential & Commercial HVAC

R-744 (CO₂)

1

Non-Flammable

High

Industrial & Supermarkets

R-717 (Ammonia)

0

Toxic

Very High

Large-Scale Cooling

C. Cost Analysis: Old vs. New Refrigerants

Switching to low-GWP refrigerants impacts HVAC business costs, but long-term savings make the investment worthwhile.

Refrigerant

Average Cost Per Pound

Energy Efficiency Gain

Retrofitting Cost

R-410A (Old)

$6 - $10

Standard

$3,000 - $7,000

R-32 (New)

$5 - $8

15-20% higher

Moderate

R-454B (New)

$6 - $9

Comparable to R-410A

Moderate

R-744 (CO₂)

$4 - $6

30% higher

High

What This Means for HVAC Businesses

Adopting new HVAC refrigerants requires investment, technician training, and customer education. However, businesses that transition early will gain a competitive edge, reduce costs, and ensure compliance with EPA refrigerant regulations.

If you're in the HVAC SEO Agency in [City], this is an opportunity to educate and market green HVAC solutions to clients.

5. How Refrigerant Changes Impact HVAC Businesses in the USA

The transition from high-GWP HVAC refrigerants to low-GWP alternatives is reshaping the HVAC industry. Contractors, business owners, and manufacturers must adjust to the new EPA refrigerant regulations to avoid penalties, increased costs, and potential system inefficiencies.

A. Cost Impact on HVAC Contractors & Business Owners

One of the biggest concerns for HVAC businesses is the financial burden of refrigerant transitions. The cost of HVAC refrigerants is rising due to increased demand for low-GWP alternatives and restricted supply of high-GWP refrigerants like R-410A.

1. Refrigerant Price Increases

  • R-410A prices are expected to increase by 30-50% by 2025 due to production restrictions.

  • R-22 (Freon) prices have surged over 300% since its phaseout in 2020, making servicing older units expensive.

  • New refrigerants like R-454B and R-32 will have an initial high cost but will stabilize as adoption grows.

Refrigerant

Price Per Pound (2022)

Estimated Price Per Pound (2025)

Cost Increase

R-22

$50 - $100

$150 - $250

300%+

R-410A

$6 - $10

$9 - $15

30-50%

R-32

$6 - $10

$6 - $9

Moderate

R-454B

$6 - $9

$8 - $12

Moderate

2. Equipment Upgrade Costs

  • Retrofitting an R-410A system to use R-32 or R-454B can cost between $3,000 and $10,000 per unit.

  • New HVAC systems designed for low-GWP refrigerants may cost 10-20% more but provide higher energy efficiency.

B. Supply Chain Challenges & Availability Issues

With the phaseout of high-GWP refrigerants, HVAC businesses must navigate supply chain issues, which could lead to delays, shortages, and increased costs.

1. Shortages of Phased-Out Refrigerants

  • The AIM Act restricts the production of HFCs, leading to limited supply and higher prices for older refrigerants.

  • HVAC businesses relying on R-410A may struggle to find affordable refrigerant stock.

2. Increased Demand for New Refrigerants

  • As more HVAC systems switch to low-GWP refrigerants, demand for R-32, R-454B, and CO₂ (R-744) will rise, potentially causing temporary price spikes.

  • Manufacturers may struggle to meet demand, leading to longer wait times for HVAC system upgrades.

C. Training & Certification Requirements for HVAC Technicians

The transition to new HVAC refrigerants requires specialized training for technicians. Improper handling of flammable refrigerants like R-32 and R-290 (Propane) can be hazardous.

1. EPA Section 608 Certification Updates

  • Technicians must have an EPA 608 certification to handle new refrigerants legally.

  • Updated safety protocols for handling A2L (mildly flammable) and A3 (highly flammable) refrigerants are now mandatory.

2. Investing in Technician Training

  • Courses on handling low-GWP refrigerants are essential for compliance.

  • Training costs range from $500 - $2,000 per technician, depending on the level of certification required.

Summer is the peak season for HVAC businesses, making it the perfect time to promote essential services that homeowners and businesses need the most. Services such as AC installation, maintenance, refrigerant recharge, duct cleaning, and energy-efficient system upgrades become high in demand as temperatures rise. By leveraging strategic marketing techniques, including SEO, local ads, and email marketing, HVAC contractors can maximize visibility and attract more customers. Highlighting eco-friendly solutions like low-GWP refrigerants and high-SEER cooling systems can also set your business apart as a forward-thinking HVAC provider. Partnering with the best HVAC SEO agency ensures that your services appear at the top of search results when potential customers are searching for ‘HVAC repair near me’ or ‘energy-efficient AC installation.

6. Transitioning Your HVAC Business to New Refrigerants: Practical Steps

As the HVAC industry shifts to eco-friendly refrigerants, businesses must proactively prepare to ensure compliance, efficiency, and profitability. Here’s a step-by-step guide to transitioning smoothly to new-generation HVAC refrigerants.

A. Evaluating Existing HVAC Systems: Repair, Retrofit, or Replace?

Before transitioning to new HVAC refrigerants, businesses must decide whether to repair, retrofit, or replace existing systems.

Option

Best For

Cost Consideration

Recommended Refrigerant

Repair

Older systems still functioning well

Low initial cost, high long-term cost

Limited to available phased-out refrigerants

Retrofit

Systems that can be modified for new refrigerants

Moderate cost, better energy efficiency

R-32, R-454B

Replace

Outdated, inefficient systems

High upfront cost, long-term savings

R-32, R-454B, R-744 (CO₂)

1. When Should You Repair?

  • If the system is under 5 years old and uses R-410A, minor repairs may be cost-effective.

  • If R-410A prices increase significantly, repairing may no longer be a viable option.

2. When Should You Retrofit?

  • If an HVAC system is 5-10 years old, retrofitting to R-32 or R-454B may be a cost-effective solution.

  • Some older systems can be modified without full replacement, reducing costs.

3. When Should You Replace?

  • If the system is 10+ years old, replacement is the best long-term investment.

  • New energy-efficient HVAC units can reduce energy costs by 15-25%, justifying the upfront expense.

B. Best Practices for Handling & Storing New Refrigerants

With new low-GWP HVAC refrigerants entering the market, proper handling and storage are essential.

1. Safety Measures for Flammable Refrigerants

  • R-32 and R-290 (Propane) are mildly to highly flammable and require proper storage.

  • Ensure technicians receive safety training for handling A2L and A3-class refrigerants.

2. Proper Storage Guidelines

  • Store refrigerant cylinders upright and in well-ventilated areas.

  • Follow EPA and OSHA guidelines for safe handling and storage.

C. Educating Customers on the Benefits of Low-GWP Refrigerants

Customers may be hesitant about switching to new HVAC refrigerants. Educating them on the benefits can help increase conversions and build trust.

1. Lower Environmental Impact

  • Explain how low-GWP refrigerants help reduce climate change.

2. Energy Savings & Cost Benefits

  • Show customers how switching to R-32 or R-454B can lower monthly energy bills by 15-20%.

D. Staying Ahead of Refrigerant Regulations

To remain competitive, HVAC businesses must stay informed about upcoming regulatory changes.

  • Monitor updates from the EPA and local state regulations.

  • Train staff regularly to ensure compliance.

  • Work with an HVAC SEO Agency in Tampa to educate your audience on sustainable HVAC solutions.


To stay ahead of refrigerant regulations and industry changes, HVAC businesses must proactively educate their customers. Implementing a strategic email marketing campaign can help inform existing clients about refrigerant phaseouts, energy-efficient upgrades, and cost-saving opportunities. By leveraging targeted email marketing, HVAC businesses can nurture leads, promote their services, and position themselves as industry experts. Working with an HVAC SEO agency ensures that email campaigns are optimized for engagement, driving conversions and long-term customer retention.”

7. The Future of HVAC Refrigerants: What’s Next?

shift in refrigerant market share from 2024 to projected 2030

Refrigerant

2024 Market Share (%)

2030 Projected Share (%)

R-410A

55%

10%

R-22

15%

2%

R-32

20%

40%

R-454B

5%

35%

CO₂ (R-744)

5%

13%


As EPA refrigerant regulations continue evolving, HVAC businesses must prepare for future changes in refrigerant technology. The industry is shifting toward low-GWP alternatives, but the long-term goal is to adopt zero-emission refrigerants that align with global sustainability efforts.

A. Trends in Sustainable HVAC Solutions

The HVAC industry is rapidly advancing with new technologies designed to reduce emissions, improve efficiency, and lower costs. Here are some major trends shaping the future of HVAC refrigerants:

1. Widespread Adoption of Ultra-Low GWP Refrigerants

  • Refrigerants like R-290 (Propane), R-744 (CO₂), and R-717 (Ammonia) are gaining global acceptance due to their near-zero environmental impact.

  • By 2030, at least 50% of HVAC systems are expected to use ultra-low-GWP refrigerants.

2. AI-Driven HVAC Systems for Refrigerant Optimization

  • Smart HVAC systems equipped with AI and IoT sensors will detect refrigerant leaks and optimize usage.

  • AI-driven diagnostics can reduce maintenance costs by up to 30%, ensuring efficient refrigerant management.

3. Development of Next-Generation HFO Blends

  • HFO-based refrigerants like R-466A (non-flammable, low GWP) are being tested for future HVAC applications.

  • Manufacturers are investing in hybrid refrigerants that balance safety, efficiency, and environmental impact.

B. Expected Government Policies in 2030 & Beyond

HVAC businesses must stay ahead of potential future regulations to remain compliant and competitive.

1. Stricter HFC Bans and Incentives for Low-GWP Refrigerants

  • The EPA refrigerant regulations may completely phase out R-410A by 2030.

  • The U.S. government is expected to offer tax incentives for HVAC businesses that switch to low-GWP refrigerants.

2. Mandatory Carbon Neutrality Goals for HVAC Companies

  • By 2035, HVAC businesses may be required to track and report refrigerant emissions.

  • Companies investing in carbon-neutral HVAC solutions will have a market advantage.

Graph: Future Trends in Refrigerant Adoption (2025-2040)

Year

R-32 Adoption Rate (%)

R-454B Adoption Rate (%)

CO₂ (R-744) Adoption Rate (%)

R-410A Decline (%)

2025

20

10

5

60

2030

35

30

15

30

2035

45

40

30

10

2040

50

45

40

0


8. FAQs: 

Q1. What are the new refrigerants replacing R-410A?

The leading low-GWP replacements for R-410A are R-32 and R-454B. These refrigerants provide better energy efficiency, lower carbon footprints, and comply with EPA refrigerant regulations. Some HVAC systems are also adopting R-466A, a non-flammable alternative currently under testing.

Q2. Why is R-410A being phased out?
R-410A has a high GWP of 2,088, making it a major contributor to climate change. Under the AIM Act, the EPA refrigerant regulations mandate an 85% reduction in HFC production by 2036, leading to the phaseout of high-GWP refrigerants.

Q3. Can I still use my old R-22 or R-410A HVAC system?
Yes, but maintaining these systems will become more expensive as refrigerant prices rise. R-22 is already phased out, and R-410A will become scarce after 2025. Upgrading to a system compatible with R-32 or R-454B is the best long-term solution.

Q4. What should HVAC businesses do to prepare for refrigerant changes?

  • Train technicians on handling new low-GWP refrigerants.

  • Upgrade equipment to be compatible with R-32 or R-454B.

  • Educate customers on energy savings and compliance benefits.

  • Monitor refrigerant supply chain trends to avoid shortages.

Q5. Is retrofitting an R-410A system with R-32 or R-454B possible?
Not all R-410A systems can be retrofitted. Some require full system replacements, while others can be converted with modifications. Consult an HVAC professional before attempting a refrigerant swap.

Q6. How will refrigerant changes impact HVAC businesses in 2024 and beyond?

  • Higher costs for phased-out refrigerants like R-410A.

  • Increased demand for technicians certified in low-GWP refrigerants.

  • New opportunities for HVAC SEO Agency in [City] to promote green solutions.

  • Strict compliance with EPA refrigerant regulations to avoid fines.

Q7. What incentives are available for businesses switching to low-GWP refrigerants?
Many states offer rebates and tax credits for HVAC companies adopting energy-efficient refrigerants. The federal government may introduce financial incentives to accelerate the transition.

9. Conclusion & Call to Action

The HVAC industry is undergoing a massive transformation as high-GWP HVAC refrigerants like R-22 and R-410A are being phased out under EPA refrigerant regulations. This change brings new opportunities and challenges for HVAC contractors, business owners, and HVAC SEO agencies in [City].

A. Key Takeaways on Refrigerant Changes

  • EPA refrigerant regulations mandate an 85% reduction in HFCs by 2036, making low-GWP alternatives essential.

  • R-410A phaseout begins in 2024, pushing HVAC businesses to adopt R-32, R-454B, or CO₂ (R-744) as replacements.

  • HVAC companies must invest in training as handling new refrigerants requires updated certifications.

  • Retrofitting and upgrading HVAC systems will be costly initially, but long-term energy savings will offset expenses.

  • HVAC SEO services in [City] must highlight these refrigerant changes to educate customers and attract new leads.

B. Why HVAC Businesses Must Act Now

With refrigerant regulations tightening, HVAC businesses must act fast to:

  • Ensure compliance with updated EPA refrigerant regulations.

  • Upgrade equipment before prices skyrocket due to supply chain shortages.

  • Train HVAC technicians on handling new low-GWP refrigerants safely.

  • Market energy-efficient HVAC solutions through HVAC SEO services in [City].

C. The Competitive Advantage of Early Adoption

  • Businesses that adopt new refrigerants early will have a competitive edge, while those who delay risk higher costs and penalties.

  • Offering low-GWP refrigerants as a selling point can attract environmentally conscious clients.

  • Partnering with an HVAC SEO Agency in [City] can help businesses rank higher on Google for eco-friendly HVAC solutions.

D. How HVAC SEO Agency in [City] Can Help Your Business

If you run an HVAC company and want to capitalize on the refrigerant transition, you need to educate potential customers about new HVAC refrigerants and why upgrading is essential.

A professional HVAC SEO agency can:

  • Optimize your website for local HVAC searches.

  • Publish educational blogs on HVAC refrigerant changes.

  • Improve your Google rankings for HVAC-related services.

  • Run targeted advertising campaigns for new refrigerant solutions

Tags HVAC SEO